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Worcester 240 - no hot water

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Worcester 240 - no hot water
18 June 2007, 11:12 AM
morgannick
Joined 18 Jun 2007
1 posts

I have a similar problem - the water is luke warm most of the time. I have replaced the diverter valve over a yr ago as it was leaking. I have also replaced the domestic hot water stat located at the rear of the boiler. The microswitches are pushed by the diverter valve arm and they work as I've tested each switch with a meter. If I open the control box, wiggle the wire and put it back together - hey presto super hot water for a few days then it reverts back to luke warm again. I'm stuck now, can someone help? What do I replace next?

Worcester 240 - no hot water
30 July 2007, 1:20 PM
Al
Joined 30 Jul 2007
30 posts

Pete, tried all you suggested and still no hot water. Checked the diaphram plunger, and all is good in terms of it reaching the micro switch. Checked teh micro swith and all works ok for resistence. Even pulled the PCb out and checked all that, well the routing anyway, not the diodes, etc, god knows how to check those properly.

Anyway, after my dad and I scratcing our heads all day, checking what seemed like everything on the boiler, we have come to the conclusion that it could well be the actual mechanical valve that is sticking. Tried gentle persuasion (big Fk'ing hammer, ha, ha, only kidding, a little tap here and there really), but still didn't start working. The reason we think its this is because when we circum vent the swithcing and ensure that the boiler fires up when we turn the taps on, is that you can feel the heating pipe being hot, but the out going hot water luke warm to cold so I think its stuck or diverting only very little. If I turn the heating on and turn all the rads off, it seems to puch the water via the hot water system that way.

All in all I think the valve nees to come off and clean it up.

What do you think and do you think its worth changing the diaphram for the new one I bought in case it was that anyway?

Thanks all,
Alan.

Worcester 240 - no hot water
2 August 2007, 7:50 AM
Bob
Joined 2 Aug 2007
7 posts

Hi, could you tell me where you purchased your replacement diaphram and seals please.

Worcester 240 - no hot water
2 August 2007, 9:39 AM
Al
Joined 30 Jul 2007
30 posts

Bob, this was the ebay shop web address that I bought mine from.

http://stores.ebay.co.uk/All-gas-Spares

Regards
Alan

Worcester 240 - no hot water
3 August 2007, 9:09 AM
Bob
Joined 2 Aug 2007
7 posts

Many Thanks alan for the prompt reply. I am a CORGI registered installer if you ever need any further help on boilers / plumbing please ask


Worcester 240 - no hot water
11 August 2007, 2:55 PM
drowsy
Joined 11 Aug 2007
2 posts

Hi,
I also have a problem with my hot water on the 240. My problem is the pilotlight, it won't stay lit. I've replaced the thermocouple about 4 times over the last two weeks. I can get the pilot light to stay on if I heat the thermocouple with a blowlamp. The problem is that when I use the hot water upstairs, the pilot light goes out and I have to go through the same rigmarole to get it lit again. I'd really appreciate any help or thoughts any of you might have.

Cheers,
Neil

Worcester 240 - no hot water
12 August 2007, 5:32 PM
Bob
Joined 2 Aug 2007
7 posts

Are you absolutely certain that you have a genuine manufacturers replacement thermocouple and that it is set in the correct position relative to the pilot flame. In addition is the flame set up correct to the manufacturers specification. Is the output voltage from the thermocouple correct?
Some thermocouples have a boiler overheat switch or other device in series with the thermocouple, these devices can cause the symptoms you describe.
finally please remember that to legally work on gas appliances you need to be CORGI registered.

Worcester 240 - no hot water
12 August 2007, 9:18 PM
drowsy
Joined 11 Aug 2007
2 posts

hi bob,
Thanks for the reply, as you probably surmised, the thermocouples are universal thermocouples, do you think I'd be better off with a genuine worcester part? I'm also aware that I should be corgi registered, but I've changed loads of thermocouples under supervision back when I was an apprentice, but your point's well taken, it may be time to call in the professionals in any case.
Cheers,
neil

Worcester 240 - no hot water
13 August 2007, 8:05 AM
Bob
Joined 2 Aug 2007
7 posts

Neil, yes I do think it is important to get an original part. 'keeptheheaton.co.uk' are a very good source of supply that I use but there are plenty of others on the net. It is worth a try because if the thermocouple is correct, corrctly positioned and the flame is correct then the probable fault is with the main gas valve and they can be expensive. Again worth a net search for a valve because prices vary widely.
A possible clue that the the universal thermocouple may be the problem is that you can get it to hold the gas valve when you use a blowlamp. The blow lamp would be hotter than the pilot flame and therefore generate more voltage.
Best of luck!

Worcester 240 - no hot water
13 August 2007, 5:15 PM
Al
Joined 30 Jul 2007
30 posts

Yes please Bob.

posted an email to Pete about the fact that I've tried all the checks for the diverter valve and its seems it might not be the diaphram. Any help on next steps would be appreciated as my only thing I can think of is to remove the whole valve and clean up, replace the diaphram that I've bought anyway and try again.

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Worcester 240 - no hot water
15 August 2007, 10:13 AM
Bob
Joined 2 Aug 2007
7 posts

Al,
The forum was slow this morning so I could read all the threads. However it seems you have tried all the obvious and not so obvious things to narrow down the cause of the fault. The divertor valve and associated diapgram are mechanical devices and as such all part must move freely. The microswitch applies the appropriate electrical signal.

You may like to try the following suggestion but I offer no guarantees and you do so at your own risk.
You can check the M/switch by ensuring that all central heating demand is off. Then remove the switch and operate it manually ( being careful with live terminals) whilst someone turns on a hot tap. If the boiler fires up then the electrics are OK, if you do not get hot water then either the diaphram is knackered or the actual divertor valve is jammed.
I recently stripped down a divertor valve on an ALPHA boiler and that was full of carbon like material and jammed up. A good clean sorted it out.
A better alternative is to fit a new assembly. A company called BES (BES.co.uk) sell a replacement divertor valve assembly for about £25.00 + VAT and delivery. These are NOT genuine Worcester parts but I have one I bought for a job and it looks good to me.
I hope this helps.
I will be away for a few days and so will not be able to answer any further queries.


Worcester 240 - no hot water
31 August 2007, 9:13 AM
safari jim
Joined 31 Aug 2007
1 posts

hi, I'm having a problem with my 240. started like this:
1] hot water rubbish. told by friend my pressure was too good, and i had to keep tap on lightly to give the water chance to heat as it passed through the system. this did work, to an extent.
2] water cut off from flooding of nearest water plant last month
3] leaking hot water tap in bathroom sink (the snake like pipe at back)
4] fixed (3) with a new pipe, the washer had gone and pipe was manky
5] now the boiler wont fire up (demand) unless tap is on full
6] after 30 seconds the demand light goes out, even though tap still running and we don't achieve more than lukewarm water for 60 secs or so.

I've tried turning my water stopcock to various degrees to see if flow was something to do with it, but I've got between 1 and 2 bar pressure on the gauge.

which of these posts apply to me? the demand light DOES come on, but not for long.

Worcester 240 - no hot water
2 October 2007, 4:40 PM
exgunrunner
Joined 2 Oct 2007
1 posts

Hi ive got a problem with the divert valve-it gets power to it and it in turn powers the pump but it doesnt work or open on its own it has to be manually opened to work.If is left open presumably there is no hot water-am I going nuts or do I just replace the head-the motor doesnt seem to run when connected to a live feed thanks Roger

Worcester 240 - no hot water
3 October 2007, 9:24 AM
Al
Joined 30 Jul 2007
30 posts

Help: I noticed a few postings regarding the pilot light switching off on its own. I have the same problem, bery odd as I just changed the diverter valve diaphragm because of no hot water. Micro swithes all worked fine and initially proved it my making the connection on the swithces and the boiler fired up and hey presto, hot water. However, after changing the diaphragm and reconnecting everything, switched the power back on, lit the pilot light, bled all the rads, got the pressure upto 1 1/2 bar, I then tested by simply turning on the hot water, the boiler fired up but after approx 10 to 15 secs the bolier/system made a few bangs and hisses it then blew the pilot light out (Basically I think its tripping the overheat thermostat). After checking the fault tree in the manual it tells me it could be either the temp above 95 deg C (but I doubt it), the overheat thermostat, the thermocouple or the gas valve itself. I'm concerned that it could be something very simple as it was working fine before the vale was changed.

Any ideas????

Alan.

Worcester 240 - no hot water
3 October 2007, 7:54 PM
Bob
Joined 2 Aug 2007
7 posts

Sounds to me like you have got an air lock in the boiler. If the o/heat stat is in series with the thermocouple then when the boiler overheats it has the same effect as a failed thermocouple and the pilot goes out. The whistles and bangs can be caused by the boiler not being completely full of air free water. what water is in there boils very rapidly.


Worcester 240 - no hot water
4 October 2007, 9:17 AM
Al
Joined 30 Jul 2007
30 posts

Thanks Bob. I've bled all the rads (Upstairs and down) and also the pump via the large silver bleed screw at the front. All of which I've opened until sprays of water come out. I had an inkling that it might have air in the system, but I'm confused how I could remove the airlock if I've already bled the rads and pump. What else can I do Bob to remove this air?

Thanks
Alan.

Worcester 240 - no hot water
4 October 2007, 11:19 AM
Al
Joined 30 Jul 2007
30 posts

Thanks Bob. I've bled all the rads (Upstairs and down) and also the pump via the large silver bleed screw at the front. All of which I've opened until sprays of water come out. I had an inkling that it might have air in the system, but I'm confused how I could remove the airlock if I've already bled the rads and pump. What else can I do Bob to remove this air?

Thanks
Alan.

Worcester 240 - no hot water
4 October 2007, 10:46 PM
Bob
Joined 2 Aug 2007
7 posts

Al,
Ordinarily when you have carried out the procedure to renew the divertor diaphram there should be no need to bleed the rads because they should remain full of water. Based on the symptoms you describe the air is trapped in the boiler heat exchanger. There should be an automatic air bleed device somewhere near the top of the boiler, I cannot remember exactly where on this boiler but the manual should refer to it. You need to ensure that the cap on the automatic air bleed is loose, it looks like a tyre valve cap. You could try opening the pressure relief valve whilst adding more water via the filling loop to try and flush the air out of the boiler.

Worcester 240 - no hot water
5 October 2007, 9:11 AM
Al
Joined 30 Jul 2007
30 posts

Thanks Bob, I'll give this a go.

Worcester 240 - no hot water
20 October 2007, 11:48 AM
ray
Joined 7 Dec 2006
24 posts

For your information
I just ordered the diaphragm and washer pack for £16.42 incl vat and delivery.
From here
http://www.baxispareparts.com

I didnt have the part number for the diaphragm but they phoned me 2 minutes after i filled in the online form asking if they had the part i required, i then placed the order over the phone. Great service.

I also found the complete diverter valve for sale here:
http://www.ezypart.co.uk/parts/part_id__35
seems to be the best price around as plumb centre etc charge around £80 plus vat


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