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Sigma 41

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Sigma 41
12 March 2006, 5:24 PM
Roger
Joined 2 May 2004
79 posts

Hi Carl
We replaced the Bukh on Candida last year - a fairly sytraightforward job - although we had to slightly modify the bearers - we also kept the engine forward in the box, and as it is shorter than the Bukh we put on a new shaft (old one was past its best!)
Others have replaced with a Beta engine I believe - if you look back to early pages on the discussion 2-4 I think you will some chat.
PS the Yanmar is quieter and about 120 kos lighter than the Bukh

Roger


Sigma 41
12 March 2006, 11:40 PM
Ted
Joined 19 Jul 2004
69 posts

Carl –

We replaced our Bukh with a Yanmar 3JH3 in early 2002. The only serious problem with the 3JH3 is that you have to be a contortionist to change the water pump impeller, but it appears that problem may have been fixed on the current model, which is 3JH4, I think.

We love the Yanmar. It’s quiet, fuel-efficient, smoke-free, and except for the impeller, not too hard to perform routine maintenance on. And you can get parts everywhere.

With the light engine, we are a little down by the bow, but that seems to be OK. In light air I think it helps, especially off the wind, and in heavy air we just move the crew back.

We have sailed Shawn and Victoria’s BLACK ADDER, which has a new Beta in it, and it was great. Quite, smoke free. It’s a little more powerful that the Yanmar, but we have not missed the extra power.

Repowering with a new Bukh is by far the cheapest way to go, but as Roger says, they are noisy and heavy. On the other hand, they are almost bulletproof if you change the zinc frequently. (Not completely bulletproof; we sucked eel grass into the water intake and fried the engine because we did not have an overheating alarm.)

Be sure you experience changing the oil on the Bukh if you are thinking about a new Bukh. It seemed that an eyedropper would have been the best way to get the new oil in. Perhaps someone who lived with a Bukh longer than we did knows how to get the oil in. Also, as best we can tell, there is no way to get the head off the Bukh without removing the engine from the boat, and that requires cutting away the companionway ladder.

The Sigmas are great boats. Powerful, strong, fast, a delight and a challenge to sail, built like a brick outhouse without being too heavy, and you eventually get tired of people asking you if it’s a Swan, at least here in the U.S. We now have a rule that after three such inquiries in one day, we starting saying, “Yes.” It has excellent sea berths in the middle and cruising/port berths in the ends. Ours has a Southern California extra tall rig, which isn’t the best idea on San Francisco Bay, and it has penalty spinnaker pole, but nevertheless, we race it occasionally, and it brings home its share of silver with a PHRF of 87.

Good luck.

Ted Keech
FAYAWAY
San Francisco


Sigma 41
13 March 2006, 1:45 PM
Black Adder
Joined 16 Oct 2004
39 posts

Jim,


Teak Deck.

Cockpit is laid teak planks. Deck not sure, but looking at the arrangement of dowels/plugs would suggest individual planking. However, instead of a full caulking gap (which is harder to fit) they rebated one edge to approximately 3-4 mm (hence looking like it is laid on ply). I think this is why there is such a problem with the deck as this method never allowed the caulking to go completely through, allowing areas of the deck to contain water and not dry.

If it's up would suggest relay with new, the labour is the most expensive part of the deck!

Again really recommend KJ Howells, Cobbs Quay, Poole for Teak supply.

Also, sections of the cokpit we had just peeled off once unscrewed as the caulking/bonding seems to have not been prepared properley from new. Now corrected.

Roger, your thoughts?

Cheers now.

Shawn
BLACKADDER


Sigma 41
14 March 2006, 11:47 PM
Jimmymac
Joined 9 Feb 2006
46 posts

Hi,
I have been talking to people "in the trade" and as Ted says these decks are supplied and fitted as modules.I.E. cockpit seats and steps etc.. the deck is supplied in several modules.Seperate planks ara fitted to a semi rigid membrane which is then bonded to the under deck with screws and dowels. Individual planks can be lifted and refitted but the underside of the plank has two rebates to make a male/female join to the membrane making planks too thin to do much with. It looks like a renewall job.

Jim


Sigma 41
15 March 2006, 1:42 PM
CarlJ
Joined 11 Mar 2006
2 posts

Hey all

Want to thank everyone for their input. I recently went back and did another "kick the tire" on the Sigma 41 I looked at last fall. The boat is hauled now and is on the hard. Unbeknown to me when I last looked at it is that it has a bulb keel fitted in place of the original (fitted poorly I think with water weeping through a crack). The broker then informed me that the original keel had been damaged and replaced with the weighted bulb. After measuring the draft it appears that the only difference is an inch shorter - nothing significant as far as draft is concerned but maybe as far as performance. Still mulling over this one.

Carl



Sigma 41
15 March 2006, 3:00 PM
Jimmymac
Joined 9 Feb 2006
46 posts

Carl
Maybe the iron bulb has been fitted to the lead section on normal keel thus the bulb to compensate for weight. Is the split running fore and aft about 14"from foot of keel

Jim


Sigma 41
15 March 2006, 3:12 PM
Black Adder
Joined 16 Oct 2004
39 posts

Hi Jim,

The deck may well be in Modules but I can assure you that Black Adder has a laid, plank by plank, teak deck in the cockpit

If you look at the seat pattern you will see the planks are not perfect and custom fitted, i.e. the pattern differs, dependant on who was fitting it! Shocking really. The plug my boat came out of was certainly not symmetrical and as a result when relaying do not rely mirror imaging the seate and then allowing a slot for the locker.

Still could be a later boat and better prepped.

Cheers now

Shawn
BlackAdder


Sigma 41
15 March 2006, 4:21 PM
Roger
Joined 2 May 2004
79 posts

Hi Carl
Sigma 41 keels all have a lead shoe for the bottom 18" or so - so that shoiuldn't be a problem - maybe just a matter of tightening up the boltd joining the two sections.
Another area of weakness is at the front where the fin meets the plate securing it to the hull - on grounding the hull will flex and you may find cracks in the plate at that point - we had this and had the keel off. Frankly its not too serious , and on refitting we just 'nipped' the front two bolts which are fitted through the mast step and tapped into the flange only. The remaining bolts that are tapped into the fin are more than capable of holding the keel. So dont worry too much - but its a useful bargaining ploy!

Roger


Sigma 41
15 March 2006, 4:35 PM
Jimmymac
Joined 9 Feb 2006
46 posts

Shawn,

I dont mean it is not indiviually planked as such, Scotfree seats are the the same i.e. they dont match. But they have been individually made up and laid as a one on the locker.

Jim


Sigma 41
15 March 2006, 6:22 PM
Ted
Joined 19 Jul 2004
69 posts

Carl --

If I were in your shoes, I would like to know who did the engineering of the bulb and what the relative weight of the bulb and density of the bulb are compared to the original shoe. I would be concerned that if the weight or density is greater, the keel attachment structure might get overstressed, and if either is less, the boat might be too tender.

I keep telling my wife that what we really need is a hydraulic canting keel a la the Volvo 70's. Yeah.

Ted Keech
FAYAWAY
San Francisco



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Sigma 41
16 March 2006, 4:36 PM
Black Adder
Joined 16 Oct 2004
39 posts

Hi Jim,

Think I understand, if you want to have a chat about what we found I can give you a number, my email [Log in to view email] Also have some photo's of the cockpit teak on and off.

Fowey Regatta Week

Anyone coming to Fowey Regatta Week

Fowey is our home port and if we have enough boats I am confident we can persuade POFROC to have a Sigma 41 class. The week is a great event, happy to sponsor some prizes (bottle of whiskey and maybe we could then discuss in more detail the forming of a class association and niggles and problems and we overcame them.

Could even have a prize for who sailed the furthest to get there.

It is usually great racing although last year the winds were a little light! Sunburn being the major obstacle.

Sigma 41 keel

Have some photo's of keel off if interested Carl, my keel leaked due to poor seal between the keel and hull, caulking was a white compound that just didn't cut the mustard, previous owner used caulking thread around the keel bolts to prevent water ingress, but we still always had water in the boat. Hopefully dry this year as we used sikaflex this time. Roger on Candida is the guru on keels though.

Cheers now!

Shawn.
Black Adder

Shawn.


Sigma 41
22 March 2006, 9:43 PM
simon
Joined 23 Jan 2006
10 posts

Hi
I've managed to acquire some hull drawings, one is a hull cutaway to show berths etc the other four show the stringer plan and some transverse sections at various points. I was hoping to get deck core info but little is shown.
Anyway if anyone wants a copy I have them on disc and can email them to you. The files are are about 750kb each, if thats too big I could try and compress them or maybe send you a [Log in to view email]

Sigma 41
26 March 2006, 7:19 PM
Jim
Joined 9 May 2005
30 posts

anybody any idea of capacity of fridge on 1985 boats.Jim.

Sigma 41
28 March 2006, 1:43 AM
Ted
Joined 19 Jul 2004
69 posts

Simon --

Have you noticed that there seems to be no deck coring where there is teak decking? I think this is the case, and it is a feature I think is great.

Ted Keech
FAYAWAY
San Francisco


Sigma 41
28 March 2006, 5:38 PM
Black Adder
Joined 16 Oct 2004
39 posts

Jim,

Mine appears to haver no core. :-)

Also, why the fridge capacity? Just replaced the compressor and cooling plate on BlackAdder.

Cheers now.

Shawn!



Sigma 41
28 March 2006, 6:20 PM
DET
Joined 6 Sep 2004
32 posts

I also replaced the compressor + plate some time ago and ice with the G+T is excellent. Considered replacing/upgrading the insulation but appears that most space around the fridge is insulated and difficult to get at without major surgery. As boat going to warmer climes this summer, I added a computer fan to draw more air across the compressor. Not yet tried it to see how effective.
David
Intrigue.

Sigma 41
28 March 2006, 6:57 PM
simon
Joined 23 Jan 2006
10 posts

I cant find any core apart from ply inserts. I was concerned that the poor condition of the caulking would allow water into the core via fixing holes, but can't see one so hopefully no problem. The only thing I have found is that unsealed over length screws (1") can go right through the deck and add up to a leak!

Sigma 41
28 March 2006, 7:43 PM
Patrick
Joined 25 May 2005
17 posts

Hi
I would very much like to have the drawings of the hull etc that you seem to be able to send. My boats name is "Sunbird", formerly English owned, bought in the Med (Turkey) and sailed to Norway.
Regards Patrick

Sigma 41
28 March 2006, 7:47 PM
Patrick
Joined 25 May 2005
17 posts

Hei
Jasså da er vi to i Norge. Hvilken båt kjøpte du? Er du fornøyd? hvilke planer har du?
Jeg kjøpte min båt for 5 år siden. Hadde den i middelhavet, men nå er den seilt hjem. Hadde vært fint å se den på sjøen - hvor ligger du? Jeg ligger i Oslo.
Patrick

Sigma 41
28 March 2006, 8:55 PM
Ted
Joined 19 Jul 2004
69 posts

Simon --

We have redone the caulking and reset many of the screws on FAYAWAY's teak. A miserable job, and awfully expensive if you pay someone to do it. We also have the long screws that show rust from leakage, but by keeping after the bungs I think we have minimized the leakage. At least what leaks isn't rotting a core or traveling through it.


Ted


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