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ALL CARVER CASCADE WATER HEATER, GAS FIRE, FANMASTER,P4 QUESTIONS HERE

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ALL CARVER CASCADE WATER HEATER, GAS FIRE, FANMASTER,P4 QUESTIONS HERE
30 June 2008, 8:03 PM
pkt
Joined 29 Jun 2008
2 posts

thanks for all your help today gary. i went into the local d i y shop in the village and they had a stop end in there. got it home put the o ring on and yippee no water leak. its nearly identical to the plastic bung end other then its a bit shorter in length. once again thanks for your help.

ALL CARVER CASCADE WATER HEATER, GAS FIRE, FANMASTER,P4 QUESTIONS HERE
30 June 2008, 10:07 PM
Yvonne
Joined 13 Aug 2007
7 posts

Hi Gary
A wee update - tried heater tonight & the pilot light stayed on for at least 90secs before i tried main burner but as soon as i moved control the pilot went out. This happened twice & then i couldn't get it lit again. Hope some alarm bells may ring
john

ALL CARVER CASCADE WATER HEATER, GAS FIRE, FANMASTER,P4 QUESTIONS HERE
30 June 2008, 10:08 PM
steve w
Joined 30 Jun 2008
1 posts

I have a Carver 5500 turbo fanmaster in my Swift Challenger.

It would appear that all 12v supply has been lost to fanmaster unit no lights on switch no fan running only gas ignition works.



steve w

ALL CARVER CASCADE WATER HEATER, GAS FIRE, FANMASTER,P4 QUESTIONS HERE
30 June 2008, 10:50 PM
gary
Joined 13 Mar 2002
1873 posts

Steve I've answered your PM on CT2


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ALL CARVER CASCADE WATER HEATER, GAS FIRE, FANMASTER,P4 QUESTIONS HERE
30 June 2008, 10:54 PM
gary
Joined 13 Mar 2002
1873 posts

I know what it's saying to me John and that's send it and I'll fix it!

The point is when I see it I'll know straight away what's wrong but first do you want to try a new thermocouple?


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ALL CARVER CASCADE WATER HEATER, GAS FIRE, FANMASTER,P4 QUESTIONS HERE
1 July 2008, 3:00 PM
Pete
Joined 19 Jun 2006
5 posts

My cascade lights fine when the outer covers off but locks out when the cover is on. The only way I can get it to stay on is to sprag the bottom of the outer cover open with a couple of pieces of lolly stick(Side on). It's as if it isn't getting enough air. I've cleaned the mesh.
Anybody else had this problem?

ALL CARVER CASCADE WATER HEATER, GAS FIRE, FANMASTER,P4 QUESTIONS HERE
1 July 2008, 5:33 PM
gary
Joined 13 Mar 2002
1873 posts

Pete, I hear this about once every three years, not a clue why but I do know it's a faulty 'burner module' causing it.

The first thing I'd expect is there's something wrong with the flame pattern, it should be bright blue and stand about 40-50mm high as viewed in semi darkness. Orange flares acceptable.
I'm wondering if your flame though is yellow and and lazy looking like a candle?


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ALL CARVER CASCADE WATER HEATER, GAS FIRE, FANMASTER,P4 QUESTIONS HERE
1 July 2008, 10:35 PM
Rab1966
Joined 1 Jul 2008
1 posts

I have a Sterling Europa 500 year 2000 my Rapide 2 water heater has stopped working from 240v. How do I remove and replace element

ALL CARVER CASCADE WATER HEATER, GAS FIRE, FANMASTER,P4 QUESTIONS HERE
1 July 2008, 11:05 PM
Pete
Joined 19 Jun 2006
5 posts

Thanks for the prompt reply, Gary.
No the flames look blue without any yellow tips but I've only ever seen them in daylight so I'm not sure about the height. I'll have a look next time we're on site with the van.
Pete

ALL CARVER CASCADE WATER HEATER, GAS FIRE, FANMASTER,P4 QUESTIONS HERE
2 July 2008, 9:37 PM
gary
Joined 13 Mar 2002
1873 posts

The Cascade element bolts in the back of the tank and is accessed by first removing the white plastic box that covers it.
Not always the element at fault though, I assume you have already pressed the over temperature reset switch? but it could still be one of the two thermostats at fault.


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ALL CARVER CASCADE WATER HEATER, GAS FIRE, FANMASTER,P4 QUESTIONS HERE
2 July 2008, 10:10 PM
swindonsteve
Joined 2 Jul 2008
4 posts

Hi,

I wonder if anyone can help. I purchased a Cascade 2 heater 2nd hand today. It looks in good condition, but the gas compression nut is missing. Reading the manual I expected a standard 8mm fitting, but my 8mm nuts do not fit... any ideas what fitting is and /or where to get one?

Cheers,

Steve

ALL CARVER CASCADE WATER HEATER, GAS FIRE, FANMASTER,P4 QUESTIONS HERE
2 July 2008, 10:19 PM
Yvonne
Joined 13 Aug 2007
7 posts

Hi Gary
I think the thermocouple has done the trick , time will tell.
I've left an e-mail as i need a fire to vent seal
John

ALL CARVER CASCADE WATER HEATER, GAS FIRE, FANMASTER,P4 QUESTIONS HERE
3 July 2008, 0:07 AM
gary
Joined 13 Mar 2002
1873 posts

Two in one here

Steve, find your local 'Pirtek' branch and get the nut from them, it's an hydraulic fitting not gas. If you want a 5/16" (8mm) olive then they will have that but I have 1/4" to 5/16" olives.

John, I have new seals, it is most important the flue is 100% sealed




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ALL CARVER CASCADE WATER HEATER, GAS FIRE, FANMASTER,P4 QUESTIONS HERE
3 July 2008, 7:52 AM
swindonsteve
Joined 2 Jul 2008
4 posts

Thanks Gary, you just saved the day again!

Cheers,

Steve

ALL CARVER CASCADE WATER HEATER, GAS FIRE, FANMASTER,P4 QUESTIONS HERE
3 July 2008, 5:24 PM
mickstig
Joined 3 Jul 2008
1 posts

i have a carver cascade ge 9 liter water heating system in my caravan and the outside pressure relice valve has broken off can any body tell me were i can get a new or used one from. thanks


ALL CARVER CASCADE WATER HEATER, GAS FIRE, FANMASTER,P4 QUESTIONS HERE
3 July 2008, 10:53 PM
gary
Joined 13 Mar 2002
1873 posts

I sell them together with a help sheet to show you how to get the broken bit out safely.
Contact me direct for details and don't in the mean time even think of using a stud extractor?!


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ALL CARVER CASCADE WATER HEATER, GAS FIRE, FANMASTER,P4 QUESTIONS HERE
7 July 2008, 11:35 AM
michael56
Joined 7 Jul 2008
4 posts

Carver cascade 2 water heater. water will not pump into the heater, new non return valve fitted, water can pump into tank from outlet (tried backflushing it, thats how i know) but even with non return valve removed still nothing comes out of the inlet pipe. Have tried filling with kettle descaler but that didnt work either. Any ideas anybody?
Thanks

ALL CARVER CASCADE WATER HEATER, GAS FIRE, FANMASTER,P4 QUESTIONS HERE
7 July 2008, 7:22 PM
kayk
Joined 7 Jul 2008
2 posts

We have prchase a Swift Challanger caravan circa 1990
It has a Carver Cascade 2 The first 4 times in use we had no probs and received v hot water Last week the green & red lights came on & no hot water We read the suggestions re running the water untill no spitting but no joy
Reading again we are confused Can this be run on electric? if so how?
If not because the water temp was very hot will it have burned anything out? We cannot hear any clicks or pops when we switch it on (very technical jarjon)
Thanks

ALL CARVER CASCADE WATER HEATER, GAS FIRE, FANMASTER,P4 QUESTIONS HERE
7 July 2008, 9:22 PM
gary
Joined 13 Mar 2002
1873 posts

michael, if water is getting to the cold water inlet and with the non-return valve removed, this can only leave the narrow passage from drain hole directly behind water inlet up into the tank

Not sure how you back flushed it then but the only sure way to do it is with a hose pipe roughly connected to the drain bung hole outside. Non-return valve must be in place and hot taps open.
This way either the passage is clear and tank fills, it blasts the blockage in passage back into tank and then it fills... or you get soaked!?


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ALL CARVER CASCADE WATER HEATER, GAS FIRE, FANMASTER,P4 QUESTIONS HERE
7 July 2008, 9:25 PM
-  Edited by gary 7 July 2008, 9:29 PM
gary
Joined 13 Mar 2002
1873 posts

Kayk have a read through this, I wonder if your getting the gas and mains electric heating mixed up?

The Carver Cascade 2 is a 9 litre storage water heater, which when running on gas will heat the water to 65deg c in about 45 minutes. On 240V mains assuming it has this facility, the time can be somewhat longer or shorter depending on the wattage (630w 3amp to 840w 5amp) of the element fitted, you can use both gas and electric together for faster times.
To operate the gas there is a wall switch or a switch within a main control panel, either way both have three lights green, amber and red. When switched on the green lights, (water tank must be full, i.e. water coming from hot taps), if it stays on after about 8 seconds then the gas has lit and all is well. If the green is joined by the red then you may have a problem, but if the gas bottle has just been changed then air in the pipes will have to be bled through by repeating the above 2 or 3 times. Once lit, and it should light without any pops and bangs, (this would indicate it needs a service), the heater looks after itself and gives constant hot water. Any problems will cause it to shut down safely and show the red light. Forget the amber light, it's to show low voltage and won't light unless the voltage is so low the heater and everything else packed up long since, though you may notice it 'flash' as the switch is turned on or off.
The 240v emersion heater if fitted is totally separate, and lies behind a white plastic box on the inboard end of the water tank. It is controlled by a switch, often close by and at floor level, but again sometimes as part of a remote control panel. The switch has a red light to show it's 'on', not that it's working, this will be determined by the water getting hot. If it does not then it may have 'tripped' Two types exist, early circa 1990 are non-re-settable but are repairable. Later models have a Red button on the end of the plastic box which is sometimes behind a little flap. Switch off mains, and press to reset.
Other faults concerning the gas side very often come down to the 'Burner Module'. This handy little unit contains the burner, gas valve and all the electronics which control it and is accessible from behind the cover outside of the van. In the event things go wrong it's a 5 minute job to replace it, with a new or serviced exchange unit. One other safety device is a wax filled 'fusible' plug, this again is behind the outer cover and shows itself as a 13 mm nut set in the fins above the burner. The wax will melt if things get too hot allowing hot water from the tank to spray over the burner and put the flame out. This will render things safe but will require a new module because it's control circuitry is faulty. However given if the fuse 'blows' without the water apparently getting to hot then replacing the plug will be sufficient. The point to note here is that over time the wax in the plug degrades or the threads leak, at the very least allowing water to seep onto the burner causing it to rust and eventually will still require replacement of the whole burner module.
Further problems that come to light in spring is the discovery of frost damage to the water tank, the non-return valve which is part of the cold water inlet and other plastic fittings. Failing to drain the heater when there is a chance of temperatures dropping below freezing can be very expensive to repair and should be avoided by removing the drain bung and allowing the heater to drain completely. Later models have a valve above the drain hole in the top left corner of the flue cowl, these have a 'toggle' showing that when turned a ΒΌ in any direction will allow air into the tank and assist the draining. Older models still have the valve but the flue cowl needs to be removed and the valve end pulled to open it, in this case opening all taps in the van will do much the same thing. It is most important that the drain bung is then only placed back into the hole and not screwed in, any water left in the system can then drain away.
Frost damage to the tank will be obvious by the leaking water from the damaged seal, the damaged non-return valve quite often will prevent water coming from the hot taps although the cold water flow will be fine. Other fittings are often cracked by the pressure of the frozen water and will leak on refilling the system.



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Messages 2101 to 2120 of 2326.

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